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Experimental Study and Numerical Simulation of Directionally Solidified Turbine Blade Casting

Jing YU , Qingyan XU , Baicheng LIU , Jiarong LI , Hailong YUAN , Haipeng JIN

材料科学技术(英)

The directional solidification process of turbine blade sample castings was investigated in the work. Variable withdrawal rates were used in one withdrawal process and compared with the other using uniform rate. A mathematical model for heat radiation transfer and microstructure simulation of directional solidification process was developed based on CA-FD method. The temperature distribution and microstructure were simulated and compared with the experimental results. The stray grains were predicted and compared with the experimental results. The uneven temperature distribution of platform was the main reason of the formation of stray grains.

关键词: Turbine blade casting , null , null

Shrinkage behaviour of spheroidal graphite cast iron in green and dry sand molds for the benchmarking of solidification simulation

Wenzhen LI , Baicheng LIU , Jiarong LI

材料科学技术(英)

The effects of metallurgical and processing parameters on the formation of shrinkage cavities and porosities in spheroidal graphite cast iron have been studied, considering the parameters of carbon equivalent, inoculation, casting modulus, mold type (green or dry) and pouring temperature within specific ranges of these variables. Based on the orthogonal experiments, the metallurgical and processing parameters of the minimum casting shrinkage and the maximum casting shrinkage were obtained, and the effects of metallurgical and processing parameters on the formation of shrinkage cavities and porosities in spheroids graphite cast iron castings were discussed. Finally, two regression equations relating these variables to the formation of shrinkage porosity were derived based upon the orthogonal experiments conducted.

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